Guide to Choosing Heat Guns

Hot air guns are valuable tools in various fields, from home improvement to industrial manufacturing. They are especially vital in the aerospace, automotive, and boating industries.

But what exactly are they, and how are they useful? Learn all about heat guns as well as their different types in this article.

What is a Heat Gun?

Industrial programmable heat gun with LCD display

A heat gun is a device designed to produce a stream of hot air, typically at temperatures ranging from 100 to 550°C (212 to 1,022°F), with some models reaching even higher temperatures, around 760°C (1,400°F), all while being handheld. These tools often have an elongated body with a nozzle for directing the heat, a handle at a right angle, and a pistol grip trigger similar to many other power tools.

While heat guns may resemble hair dryers, they serve a different purpose. Hair dryers are designed to distribute heat evenly across their nozzles to prevent scalp burns and operate within a limited temperature range. In contrast, heat guns concentrate their heat and have higher temperatures, which can lead to scalp burns or even ignite hair, making them unsuitable as hair dryer substitutes.

A heat gun is a versatile tool used for a variety of applications, primarily involving the application of heat to a specific area or object. Heat guns are commonly used in both industrial and household settings.

One great thing about heat guns is that they’re flameless, unlike other tools that can produce open flames. This makes them safer for your home improvement projects, as you won’t accidentally damage the surface you’re working on or start a fire.

These nifty tools are lightweight and straightforward to use, and they’re a safer bet compared to blow torches when working with materials like wood or glass. They’ve pretty much taken over from the old-school paraffin and bottled gas blow torches for paint stripping on wood.

Parts of a Heat Gun

A heat gun is made of different parts: a heating element, a fan, and a nozzle to direct that hot air where you want it.

1. The Heating Element

The heart of the heat gun is its heating element, usually crafted from ceramic or metal. When you turn the heat gun on, electricity flows through this element, making it heat up in a hurry because these materials resist the electrical flow. The superheated element then becomes the source of the high-temperature air the heat gun dishes out.

2. Air Intake and the Fan

As the heating element heats up, the heat gun’s fan kicks in and starts drawing in room-temperature air from around it. This incoming air gets pushed over the hot heating element, where it gets warmed up to the temperature you’ve dialed in. The fan regulates airflow and makes sure you’ve got a steady supply of toasty air.

3. Nozzle and Airflow Control

The blistering air – thanks to the work of the heating element – gets funneled through a nozzle. The nozzle’s design determines how the hot air flows – where it’s going and how concentrated it is. Some heat guns even come with interchangeable nozzles that let you tweak the width and intensity of the hot air stream. This feature is pretty handy for different tasks that need varying levels of precision.

Here are some popular types of heat gun nozzles:

  • Reducer Nozzle: Concentrates heat onto a specific area, perfect for soldering and bending plastic tubing.
  • Reflector Nozzle: Wraps around pipes to spread heat evenly, useful for bending plastic tubing, soldering copper pipes, and applying heat shrink tubing.
  • Surface Nozzle: Spreads hot air over a narrower, wider area. Great for removing old floor coverings or vinyl at high temperatures.
  • Glass Protection Nozzle: Used when stripping paint from windows to shield the glass from direct heat.
  • Slot Nozzle: Attached to a small-diameter reduction nozzle, ideal for welding PVC tarpaulin.
  • Welding Nozzle: Also attached to a small-diameter reduction nozzle, used for welding plastic by guiding welding rods through the nozzle, where they melt together in the weld seam.
  • Spoon Reflector Nozzles: Wraps around pipes to distribute heat evenly over their entire circumference.

How It All Works

To understand how a heat gun operates, you’ve got to grasp the idea of convection. Convection is the term for heat transfer through the movement of fluids, like air in this case. Here’s how it goes:

  1. When you flip the switch on your heat gun, the electricity gets the heating element super hot. This element can reach anywhere from a few hundred to over a thousand degrees Fahrenheit, depending on the model.
  2. The fan gets to work and starts sucking in the air from the surroundings, which is usually at regular room temperature.
  3. This incoming air travels over the blazing hot heating element. As it rubs elbows with the heated surface, the air molecules soak up all that heat energy and get themselves all toasty.
  4. Now, the once-chilly air gets pushed out through the nozzle at the front of the heat gun. How the nozzle is designed dictates where the hot air is going and how concentrated it is.
  5. You get to point that scorching air stream wherever you want it, and it does its job. It can help soften paint or adhesive for easy removal, melt plastic for shaping, or make soldering a breeze by heating components to the perfect temperature.
  6. When you’re done and you turn off the heat gun, the heating element starts cooling off slowly. The fan might keep running for a bit to make sure the device doesn’t overheat.

Types of Heat Guns

Heat guns can be divided into four main types: gas, electric, industrial, and infrared. Regardless of the type, remember that they can be dangerous if not handled correctly. Let’s take a closer look at each of them:

  1. Gas Heat Guns: These heat guns use propane or butane gas instead of a heating element. They’re less common than electric models due to their higher cost and the need to purchase and refill gas canisters, which is more involved than simply plugging in or charging an electric model. Professionals in fields like electrical work or plumbing may opt for gas heat guns when they work far from electrical outlets or want to avoid the safety hazard of using extension cords. However, they’ve lost popularity in the DIY market.
  2. Electric Heat Guns: Electric heat guns can be powered either by a cord (AC electrical outlet) or cordless (battery-operated). They come in various sizes, are usually affordable, and are quite popular. The fan speed and temperature range can vary among models. Most manufacturers are focused on developing electric heat gun technology for everyday tasks, causing gas-powered models to lose favor.
  3. Infrared Heat Guns: Infrared heat guns use infrared heat instead of hot air. They can reach high temperatures, from around 752 to 1,112°F. These are not only affordable but also a good choice for avoiding toxic fumes emitted by traditional heat guns.
  4. Industrial Heat Guns: Industrial heat guns are built for tougher tasks, offering higher air power. Industries like engineering, automotive, construction, and retail packaging commonly use these heat guns. They feature ceramic heating elements and can reach temperatures up to 1,800°F. These are different from the previously mentioned types due to their robust construction, high fan settings, and extreme heat. Professionals use industrial heat guns for heavy-duty jobs in automotive repairs, large retail factories, and packaging units.

Why Should You Consider a Heat Gun?

Before diving into the various heat gun options, it’s essential to understand what you’ll be using the heat gun for. Just like any power tool, heat guns are tailored to specific needs. A heat gun built for heavy-duty work can withstand wear and tear, whereas one designed for hobbyists might have different features. It’s worth noting that heat guns designed for light use typically aren’t covered by warranties if used extensively.

So, are you a pro needing a workhorse or a DIY enthusiast who needs a heat gun for occasional tasks? Or maybe you’re an electronics enthusiast using it for heat-shrinking cable sleeves in your spare time? Your answer will dictate the kind of heat gun you should choose.

Key Features to Consider When Choosing a Heat Gun

a heat gun being used for applying window film

Once you’ve figured out how often you’ll use your heat gun and what type of heat gun to use, there are a few other essential factors to keep an eye on: wattage, voltage capabilities, and heat and airflow controls. Let’s explore these features further.

1. Power Capabilities

Most heat guns are corded electric models, and the wattage varies. DIY models often start at around 1800 watts, while professional tools can go up to 3400 watts. Some are designed for use with your standard 240-volt electrical system. Professionals may opt for 110-volt models to ensure safety in industrial settings, such as construction sites. If you prefer cordless convenience, there are battery-powered heat guns available, typically using lithium-ion batteries.

2. Temperature Range

The temperature range a heat gun offers is a crucial factor to assess before purchasing. This range determines the types of tasks you can tackle with the heat gun.

For instance, a heat gun with a temperature range of 120°F to 1100°F is ideal for heavy-duty tasks like plumbing and paint stripping. If you’re a DIY enthusiast working on everyday household projects, such as softening adhesive on floor tiles or heat-shrinking plastic, a heat gun with a temperature range of 392°F to 752°F will do the job. Most modern heat guns allow you to adjust the temperature to suit various tasks without risking overheating.

3. Adjustable Temperature

A perfect heat gun should allow you to handle a wide range of tasks, making adjustable temperature output essential for working with different materials. Basic models operate at a single temperature, where the gun heats up to its maximum temperature, and you control the heat level by adjusting the gun’s proximity to the target. Advanced or modern heat guns offer two to three different temperature settings, allowing you to choose from low, medium, and high heat as needed.

Heat guns with variable temperature settings feature a dial that lets you select the precise temperature within a range from minimum to maximum heat. Some contemporary heat guns even come with electronic displays, enabling you to set and adjust the exact temperature in 50°F increments. Opt for a heat gun with detailed fan and temperature controls for precise and effective work.

4. Temperature Cut-Off

Just like any power tool, heat guns can overheat. Many modern heat guns include overheat protection with temperature cut-off features. These functions ensure that the heat gun’s internal temperature doesn’t surpass a predetermined threshold. This not only prevents damage from extreme temperatures but also extends the lifespan of your heat gun.

5. Adjustable Airflow

Airflow is another element you can adjust on your heat gun. This feature allows you to control the intensity of the air stream directed at your material. It’s particularly handy when working with delicate or lightweight materials. On the flip side, cranking up the airflow can speed things up.

Much like the temperature controls we discussed earlier, airflow controls also come in two types: fixed speed settings or dials that offer more precision.

6. Fan Speed

Fan speed tells you how much surface area a heat gun can cover. A model with a lower fan speed is perfect for precise projects like removing labels or loosening solder joints. On the other hand, a heat gun with a higher fan speed is great for distributing heat across a larger area. When you move a heat gun with low fan speed farther away from your target, the temperature decreases, but the coverage area increases.

7. Nozzle Quality

Nozzles are attachments designed to fit on the heat gun and let it focus heat on the particular object you are working with. For this reason, it must be crafted from top-notch materials like solid metal that won’t deform or melt. The same goes for nozzle attachments. Nozzles that come with a heat gun should offer versatility and be built with the best quality to endure the stress and heat effectively.

8. Other Features

Heat guns come with a variety of extra features designed to provide precise temperature control and ease of use, making your tasks more efficient. Here are some popular accessories tailored for heat guns:

  • Heat Indicators: The nozzle of a heat gun must be able to withstand high temperatures and can stay hot for a while after use. This can pose a safety risk to users who might inadvertently touch the hot nozzle. A residual heat indicator displays a warning light that turns off when the heat gun has cooled down, ensuring user safety.
  • Displays: Modern heat gun models are now equipped with LCD or LED displays, a valuable feature for professionals. It provides precise control, ensuring consistent results and boosting confidence during work.
  • Temperature Scanners: Some heat guns come with built-in temperature scanners, while others offer them as add-ons. These scanners read the temperature at the point where the hot air contacts the surface. This aids in better heat control by focusing on the work area rather than the machine itself. It’s a bit like preventing burns from hot microwave food – the same concept applies here. This feature also helps assess surface conditions in temperature-sensitive applications.
  • Freestanding Capabilities: If you need different angles to reach tricky spots, some heat guns are designed to be freestanding, or they come with a movable stand that keeps the heat gun steady while you work with heat shrink tubing, for example. The Eddy Mark IV Gun includes a circular safety stand that helps maintain stability during work.
  • Thermal Cut-Out: This feature automatically shuts off the heat gun when it overheats. This safety feature can help prevent injuries while handling and prevent the device from overheating and getting damaged.
  • Dead Man’s Switch: Heat guns typically have a dead man’s switch, ensuring that power is cut off when finger pressure is released. This is a safety feature that stops the heat gun if it’s accidentally dropped.
  • Built-In Memory Settings: A few units come with memory settings that allow you to instantly adjust the fan speed and heat to the precise level needed for a specific project, like paint stripping, with just the press of a button.
  • Extended Cord Length: Some corded models provide longer cords to give you more freedom of movement.

9. Ergonomics

Ergonomics are crucial for ensuring the safety and comfort of the user, especially when dealing with extreme heat. Most heat guns feature pistol grips, providing a secure place for the operator to rest their hands during work breaks. These pistol grips often come with built-in controls for easy setting adjustments. You’ll typically find models with dials located at the rear or sides. All these ergonomic design elements are intended to keep your hands far from the hot nozzle. Some models even have integrated stands that can transform the heat gun into a hands-free work surface or simply help cool the tool down.

Safety Tips for Using Heat Guns

First and foremost, ensure you invest in a high-quality hot air tool that offers safety features and suits your specific requirements. Regardless of your intended use, it’s vital to adhere to heat gun safety best practices, as accidental exposure to high temperatures can result in severe burns.

  • Wear appropriate safety gear, including goggles, heat-resistant gloves, and a respirator mask if needed.
  • Ensure good ventilation in your workspace to prevent the buildup of fumes.
  • Remove any flammable or combustible materials from the vicinity.
  • Verify that the temperature settings are correct for your project.
  • Avoid focusing the heat gun in one spot for an extended period to prevent accidents.
  • Always switch off the heat gun before placing it on any surface and allow it to cool down before storing it.
  • Never touch the hot metal nozzle with your skin or clothing.
  • Do not direct the airflow toward yourself or others, and avoid looking into the nozzle while the heat gun is active.
  • Never insert objects into the nozzle of the heat gun, and ensure the inlet grill is unblocked during operation.
  • Refrain from using lead-based paint with the heat gun to avoid toxic fumes.
  • Tie back long hair and avoid wearing loose clothing.
  • Use the heat setting recommended by the manufacturer.
  • Avoid using an extension cord with the heat gun to prevent overheating.
  • When handling objects with a heat gun, use forceps to avoid direct heat exposure to your hand.
  • Do not obstruct the airflow or cover the inlet grill of the heat gun during use.

By following these safety tips, you can use a heat gun more securely and reduce the risk of injury.


Heat guns are versatile tools used in a wide range of applications. While they offer great utility, it is essential to know what kind of heat gun you need for your project and be guided in choosing the heat gun to buy. When handling heat guns, it’s essential to follow the safety guidelines and tips provided in this article so you can effectively harness the benefits of heat guns while minimizing potential risks.